CNC-Carved EVA Foam Insert

Precision CNC-carved EVA foam insert, custom-fit to your product's 3D data

The gold standard for product-specific case interiors — precision CNC-carved EVA foam.

Key Features:

  • 3-axis / 5-axis CNC, ±0.5mm tolerance
  • High-density EVA, closed-cell moisture-resistant
  • Color-matched layered designs available
  • Requires only your 3D model (STEP/STL/IGES)
  • Sample in 7-10 days
  • Smooth-cut or textured surface finishes
SKU FOAM-EVA-001
MOQ 100 pcs
Lead Time 15-25 days
  • 🛠️ Free Packaging Design
  • 📞 Dedicated Account Manager
  • Quality Guarantee
  • 🎯 Standard Molds Available
✓ Reply within 24 hours
✓ Free sampling support
✓ Worldwide shipping

The CNC-carved EVA foam insert is the gold standard for product-specific case interiors. Using 3-axis or 5-axis CNC machining, we cut high-density EVA foam to precision tolerances — typically ±0.5mm — creating product cavities that grip and protect each item exactly where it sits.

EVA foam offers an ideal balance of impact absorption, shape retention, and aesthetic appeal. The closed-cell structure resists moisture, doesn’t crumble over time, and accepts pigment for color-matched layered designs (e.g., bright bottom layer revealed when items are removed).

Manufacturing requires only your 3D model (STEP/STL/IGES) or detailed dimensions. We typically deliver samples in 7-10 days. Final color, layer combinations, and surface treatments (smooth-cut vs. textured) are fully customizable.

Max Dimensions 600 × 400 × 150 mm per piece
Foam Density 45-90 kg/m³ (customizable)
Tolerance ±0.5 mm
Layering 1-5 layers, color-matched
Required Files STEP / STL / IGES / 3D scan
Sample Lead Time 7-10 days
Color Black / Grey / Custom Pantone
Surface Finish Smooth-cut / Textured / Laminated
MOQ 100 pcs
Certifications RoHS / REACH / ESD optional

What We Can Customize for You

  • 🎨 Size: Precision foam cut-outs and outer shape tailored to your product.
  • 🖌️ Color: 12 standard colors plus any Pantone match.
  • 🏷️ Logo: 17 techniques including silkscreen, hot stamp, embroidery, laser engraving and 3D silicone.
  • 🧰 Inserts: CNC cutting, heat-pressed, velvet EVA and more.
  • 📦 Packaging: Free design of matching branded packaging boxes.

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