Cross-Linked Polyethylene (XLPE) Foam

High-performance XLPE foam for premium case interiors and shock-critical applications

Premium-grade cross-linked PE foam for high-performance case interiors.

Key Features:

  • Cross-linked cell structure (tighter, more uniform)
  • Better shock absorption per thickness vs EPE
  • Smooth machined surface, premium appearance
  • Compression-set resistant
  • Used in cameras, medical, aviation, aerospace
  • Custom pigmented colors at higher MOQ
SKU FOAM-XLPE-006
MOQ 300 pcs
Lead Time 20-30 days
  • 🛠️ Free Packaging Design
  • 📞 Dedicated Account Manager
  • Quality Guarantee
  • 🎯 Standard Molds Available
✓ Reply within 24 hours
✓ Free sampling support
✓ Worldwide shipping

A premium step up from standard EPE, cross-linked polyethylene (XLPE) foam offers tighter cell structure, smoother machined surfaces, and better shock absorption per unit thickness. The cross-linking process creates more durable foam that resists compression set over time.

XLPE is the preferred material for premium camera case interiors, electronics packaging where appearance matters, medical device packaging requiring repeated handling, and aviation/aerospace applications where weight-to-protection ratio is critical.

Available in densities from 30 to 100 kg/m³, with smooth-cut surfaces that look more refined than EPE alternatives. Color options include the standard black/grey plus custom-pigmented colors for layered designs at higher MOQ.

Sheet Sizes Up to 2000 × 1000 × 50 mm
Foam Density 30-100 kg/m³
Cell Structure Cross-linked closed-cell
Surface Quality Premium smooth-cut
Color Black / Grey / Custom pigment
Thermal Range -40°C to 90°C
Cutting CNC / Die-cut / Hot-wire
Tolerance ±0.3 mm
MOQ 300 pcs
Certifications RoHS / REACH / SGS

What We Can Customize for You

  • 🎨 Size: Precision foam cut-outs and outer shape tailored to your product.
  • 🖌️ Color: 12 standard colors plus any Pantone match.
  • 🏷️ Logo: 17 techniques including silkscreen, hot stamp, embroidery, laser engraving and 3D silicone.
  • 🧰 Inserts: CNC cutting, heat-pressed, velvet EVA and more.
  • 📦 Packaging: Free design of matching branded packaging boxes.

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